Overview
HSYQM series roller compactor(also called mechanical pressure type compactor) is mainly for processing coal powder materials, the purpose of it is to reduce the dust, control the volume to a limited size and increase the utilization of resources and solve the transportation headache. More materials that have the similar charactors also can be compressed into solid briquettes, like coke, peat, coal lurry, charcoal, etc. The finished briquettes are widely used in coal field, mining field, metallurgy, refractory field, construction field and so on. In coal briquetting field, cold briquetting technology with adhesive materials/binder is very popular.
Working principle
The electric motor gives the power to drive the driving shaft to rotate through the belt pulley and coupling. At the same time, the driven shaft also rotates against the driving shaft by the gear wheels. The rollers, which are set in the driving and driven shaftsm rotate synchronously. When the coal materials are fed into the machine and fall down to the place between the two rollers, all the coal powders will be forced into briquettes between the two squeezing rollers with the high pressure, which generates from the two rollers. While each two holes from the two rollers tough each other the pressure will reach to the peak value. As the two holes seperate and the pressure become less to zero. When the pressure come to zero, the briquettes fall down and come out of the machine.
Frame: There are four main parts, one is feeding materials part; the second is the transmission part, which includes motor, belt pulley, coupling, wheel gears and reducer; the third is the forming part, which includes the rollers, shafts and bearings; the forth is the discharging part.
Advantage
1. Compact structure low electricity consumption, high capacity.
2. Adopt the advanced transmission system, the roller press runs stably.
3. Installed with hydraulic system to increase the compressing pressure, it ensures the high pressure for the dust materials.
4. Adopt the high quality alloy steel rollers to expand the service time.
5. Turnkey project of coal powder briquetting plant can be offered by E.P Machinery.
6. CNC center processes the rollers to ensure the accuracy.
7. The mold can be customized according to clients’ needs.
After sales
1. One year’s guarantee completely
2. Accept testing machines before delivery
3. Online Technical supporting 24 hours
4.We will arrange our technical stuff to your factory for installation guide
Technical datas
|
Model |
Capacity （T/H） |
Transmission power（KW） |
Roller size(MM) |
Weight(T) |
Size（M） |
|
HSYQM-290 |
1-2 |
7.5 |
290*200 |
1 |
1.80*1.35*1.85 |
|
HSYQM-360 |
2-4 |
11 |
360*240 |
1.6 |
1.80*1.50*1.80 |
|
HSYQM-400 |
4-5 |
15 |
400*240 |
1.8 |
2.10*1.50*1.90 |
|
HSYQM-500 |
5-7 |
37 |
500*240 |
5.5 |
3.00*2.20*2.60 |
|
HSYQM-650 |
7-9 |
37/45 |
650*300 |
7.5 |
3.00*2.50*2.10 |
|
HSYQM-750 |
10-13 |
55/75 |
750*370 |
9.8 |
3.00*2.50*2.10 |
|
HSYQM-850 |
15-20 |
75/95 |
850*370 |
13 |
3.00*2.80*2.50 |
PS: The capacity data is calculated according to coal materials, customers can take this as reference while you process materials.
Finished briquettes:
Maintenance:
1. Add oil for the bearings in the machine regularly every 3-7 days.
2. Add lubricating oil for the gear reducer each half year. It depends on your machine situation.
3. Check All the Parts Every Three Months.
Because the machine runs in the dust fly powders environment, so except the wearing parts, like rollers and bearing, so it is quite necessary for users to check the rest parts that we could not easily find and check in our daily work.
TIPS: We advise that you can take some aparts of the machine while you are checking.
Operation cautions:
A. Before loading
1)Check all the screw are fully tightened or not.
2)Check all the oil is eough for gear reducer, bearings, feeder, etc or not.
3)Check the V-belt tight or not.
4 )Ajust the hydraulic pressure.
5)Adjust the belt pulley and drive the rollers to move to check there is something else in the hopper and rollers.
B. During loading
1)Check and encusre no raw materials in the machine
How to start the machine? (1. main motor, 2. screw device, 3. hydraulic device, 4. feed materials)
2)Check the electricity current is normal or not.
3）Check the oil pressure is normal or not.
4）Ensure no hard materials, like iron things.
Coal Briquette Production Line Designing
E.P Machinery supply the turnkey project service in coal briquetting production. Based on clients’ target capacity, we offer the whole proposal of briquette line designing, installation service, binder technology and aftersales service. (See the line designing.)
The whole line consists of hopper, crusher, dryer, mixer, prepress machine, roller press, coal briquette dryer, PLC Panel and several conveyors.
Up to now, we have many successful cases in coal briquetting field all over the world, Brazil, Ireland, Uzbekistan, Afghanistan, etc.
If you need our engineering team to give you proposal, welcome to contact us directly.
